The Best Band Saw Factory In China
Industrial Band Saw Manufacturer
With over 40 years of band saw machine manufacture experience, LUBAN is honored to carry the TUV logo due to its adherence to TUV’s strict standards and regulations. We have been approved for 6 TUV certifications in a 20-year span.
Industrial Band Saw
LUBAN is a industrial band saw manufacturer that offers types of band saws. Our band saw factory in China manufacturing kinds of metal band saws, such as automatic band saws, semi-automatic band saws, heavy duty band saws, large band saws, horizontal band saws, miter band saws, and double column band saws. Industrial band saws are essential tools for metal cutting, providing the capability to achieve precise and efficient cuts in metal materials. Their contributions to enhancing efficiency, productivity, and safety are invaluable. For professionals working with metal materials, industrial band saws remain a critical asset for achieving superior results and meeting the demands of diverse cutting needs.
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industrial band saw design
LUBAN industrial band saws are specifically designed to handle oversized and heavy metal materials. Their robust construction, powerful motors, and large cutting capacities make them ideal for applications that involve substantial workpieces.
- Band saw components: saw beam, column, bed, bottom box, PLC system, hydraulic system, and transmission system.
- Band saw running: operate each function button.
- Band saw specifications: 280*280 - 2200*2200mm.
- Band saw features: it is widely used in industrial production and cutting of various metal materials.
industrial band saw Parts
Industrial band saws are indispensable tools in the realm of metalworking. Their robust construction and versatile cutting capabilities make them vital assets in various industrial settings. This article explores the pivotal role that industrial band saws play in achieving efficiency, precision, and productivity in metalworking processes.
Body
The bed of the industrial band saw is made of cast iron and is fixed on the base. The upright column is composed of two columns. The two columns serve as guide rails for the saw frame to support the up and down movement of the saw beam and ensure accurate guidance to ensure the stability of the saw blade. Normal cutting. In the middle is a clamping vise and a feeding table. In front of the vise is a workbench for receiving finished parts.
Band saw blade guide
The guide device is installed on the saw beam support plate of the industrial band saw. It consists of left and right guide arms and guide heads. Both the left and right guide arms can move along the dovetail. The guide device is used to change the installation angle of the saw blade so that the saw blade is perpendicular to the workbench.
Electrical control system
The electrical system of the industrial band saw consists of a control loop composed of an electrical box, a control box, a junction box, a travel switch, etc., which is used to control the rotation of the saw blade, the lifting and lowering of the saw beam, the clamping of the workpiece, etc., so that it can operate according to certain working procedures.
Transmission mechanism
The rotary motion of the metal band saw blade is driven by the main motor, pulley, and worm gear on the back of the metal band saw through a two-stage variable speed transmission to the driving wheel, and then the driving wheel and the band saw blade drive the passive wheel. The band saw blade operates at a total speed of Third gear.
Clamping mechanism
The right vise is fixed on the bed of the industrial band saw. The clamping screw rod passes through the inner hole of the hydraulic clamping cylinder. The left vise is connected by the screw rod and moves left and right along the guide rail. Press the clamping or unclamping button on the control panel to clamp or loosen the workpiece.
Hydraulic transmission system
The hydraulic transmission system of a industrial band saw is a hydraulic circuit composed of pumps, valves, cylinders, fuel tanks, pipelines and other components. It completes the lifting and lowering of the saw beam and the clamping of the workpiece under electrical control. Through the speed regulating valve, the feed speed can be adjusted steplessly to meet the cutting needs of workpieces made of different materials.
Industrial Band Saw: What It Is and What It Is Used for
Industrial band saws are essential tools in the metalworking industry, offering the capability to cut through large and heavy metal materials with precision and efficiency.
Industrial band saws are versatile and can cut a wide range of metal materials, including steel, aluminum, and various alloys. This versatility ensures their suitability for diverse industrial needs.
industrial band saw: Component Configuration
LUBAN uses world-class power components to enhance the performance of automatic band saws.
- Electrical: Schneider, France
- Bearing: NSK, Japan
- PLC: Siemens, Germany
- Motor: Siemens, Germany
- Linear guide: Yinlei, Taiwan
- Reducer: Boxin, China
- Hydraulic system: LUBAN, China
industrial band saw: Optional Configuration
Frequency conversion
The knob adjusts the speed of the band saw blade, and the speed range is 0-80m/min.
industrial band saw: By Craftsmanship Design
90 Degrees industrial band saw
A 90-degree cut is a common process for large band saws, also known as a 0-degree cut or a right-angle cut. It is generally used to cut long materials into various short materials.
45 Degrees Mitering industrial band saw
Before diagonal welding of metal materials such as profiles, 45 Degrees cutting is usually performed with Mitering cutting large band saw. The cutting surface must be kept at a precise angle, clean and flat before it can be used in the butt welding process.
industrial band saw: Types By Structure Design
Single-Column industrial band saw
Its may be a budget-friendly pick, but with challenging materials, it can wobble, affecting cut accuracy. If your projects involve heavy or thick metals, this could mean more waste and redoing work, hitting your efficiency hard.
Scissor-Type industrial band saw
It offer simplicity, yet the single pivot design struggles with consistency over time. This leads to more blade wear and potential inaccuracies, a costly downside when precision is your top priority.
Double Column industrial band saw
It is the champions of consistency. With double columns for support, they bring you the stability needed for exact cuts, even on the most formidable metals. This means less waste, less blade changeover, and more confidence in every cut.
In the long run, a double column industrial band saw is a wise choice. It’s an investment in fewer interruptions, steady cutting, and reliable outcomes. It’s not just about what the machine does, but how it keeps your operations sharp, predictable, and cost-effective.
industrial band saw: Types By Feed Design
Auto Feed industrial band saw
Automatic feeding is one of the features of the fully automatic large band saw. The feeding system of the large band saw operates according to the instructions of the PLC system. No operator involvement is required.
Electric Feed industrial band saw
Electric feed is used in traditional large band saw cutting operations. If you have a semi-automatic large band saw or a manual large band saw and want to give up manual pushing of materials, you can choose an electric feed frame. It is connected to the electronic control system of the large band saw and completes electric feeding on the electrical operating console. More importantly, it can reduce the operator’s labor intensity and improve safety.
Manual Feed industrial band saw
The manual feeding method means that when operating a semi-automatic large band saw or a manual large band saw, the material needs to be manually pushed to the cutting position of the large band saw. If it is a lightweight material, it is less labor intensive. If it is heavy and large materials, the labor intensity will be very high.
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